H2MOVE manufactures hydrogen production units for internal combustion engines and steam boilers, reducing fuel use and emissions
The increasingly tightening measures concerning air
Temissions, as well as the need for less fossil fuel usage in internal combustion engines, lead to the necessity of finding
alternative energy sources. Since it is widely accepted that the
energy carrier of the future is hydrogen, H2MOVE focuses on the
combined use of hydrogen and fossil fuels in almost any existing
internal combustion engine and steam boiler. The co—combustion
leads not only to fossil fuel reduction, but to air emissions
reductions, improving the efficiency of the engine.
H2MOVE has more than ten years of research in the field of hydrogen
production and applications. Hydrogen units for large-scale
applications have already been successfully implemented on power
generators and steam boilers, as well as on numerous small—scale
instalments (automobiles). Different fuels have also been thoroughly
examined in combination with hydrogen, such as heavy fuel oil,
petrol, gasoline and bio-ethanol. Results obtained prove that
hydrogen is the future global energy carrier, not only as a primary
fuel, but in combination with fossil fuels in orderto improve engine
efficiency and reduce emissions.
Hydrogen production and use
H2MOVE produces hydrogen (H2) via the alkaline water electrolysis
method, in specific electromechanical environments. Using only a
few amperes of electricity, it has achieved a 20L/ min H2 production.
The feed stream that is led to the engine consists of a mixture of
hydrogen, air and fuel. With the use of an electrolysis cell, hydrogen and oxygen are generated, on demand, and the gas mixture is
directed to the combustion chamber via the air inlet. Hydrogen co-combusts with the existingfuel, resulting in less fossil fuel use, cleaner
engine operation, and fewer greenhouse gases and other emissions
(such as particulate matter and black carbon).
Hydrogen implementation results
Small-scale applications
H2MOVE has begun research on H2 production and applications
since 2003, focusing on automobiles, trucks, heavy machinery and
power generators. In all applications, the use of hydrogen led to a
lower fossil fuel consumption by the engines. Specifically, fuel
consumption was found to be reduced by 20—30%. Moreover, the major gaseous greenhouse emissions (CO, C02, 802,
particulate matter and trisodium phosphorate (TSP)) were also
measured and found to be reduced by 20%.
Large-scale applications
Since 2011, H2MOVE has been focused on largerscale installations
for power generators and steam boilers. Numerous largerscale
installations, including power generators and steam boilers ranging
from 400-30,000HP, have been accomplished and thoroughly
monitored. H2MOVE can be successfully installed in almost any type
of Internal Combustion Engine, ranging from 100 — 100.000 HR In
all applications that were tested, a significant reduction in fossil fuel
consumption was measured (20—25%), while majorgas emissions
(C0, CO2, 802) were also found to be reduced by 20-35%. On the
other hand, no TSP and particulate matter was observed to be
emitted with the use of hydrogen. H2MOVE is currently working for
further improvement of fuel consumption and reduction of air
pollutants. For the time being, H2MOVE is also working on maritime
main and auxiliary engines.
Benefits of hydrogen use
The main benefits of using hydrogen in combination with traditional
fuels in already existing engines with the use of the H2MOVE
process, without replacing engines with new lower emissions and
better consumption engines or investing in costly technologies, are
listed below:
On-demand hydrogen production and use,which implies that no
hydrogen storage is needed as it is produced and used directly;
The consumption of fossil fuels in any type of engine and fuel is
reduced.The more crude (heavy) the fuel used, the more fuel
savings are achieved.The flame initiation in the combustion
chamber is enhanced with the use of hydrogen and subsequently
flame propagation reduces the ignition delay and combustion
period in both spark ignition (e.g. petrol) and compression
ignition (e.g. diesel) engines. The chain reaction initiated by
hydrogen and oxygen causes a simultaneous ignition of all the
primary fuel.As it all ignites at once, no flame front can exist and,
without it, there is no pressure wave to create knock;
Since less hydrocarbon—based fuel is used to produce the
required energy, all major carbonrbased pollutants are
significantly reduced. In particular, the more complete
combustion of primary fuel in the presence of hydrogen
dramatically reduces carbon emissions, non-combusted
hydrocarbon and particulate matter;
Size matters: the dimensions of the hydrogen production unit
depends on the engine’s HP, but can be easily fitted in ships’
engine rooms;
Betterfuel combustion leads to reduced carbon build—up in the
engine, thus extending maintenance periods and life expectancy,
especially in pistons, valves, rings and bearings. Moreover, it has
been noted that the oil life is also extended (as is the period
between oil changes) by two to three times due to the almost
absence of carbon contaminationThis in turn extends the engine
maintenance time and repair hours, having a positive economic
impact to the owner, which can be controlled and proved by the
engine room record; and
The use of the hydrogen on-demand system requires fewer safety
measures than fuel cell technology since no hydrogen storage is
required. Automatic shut—off valves are fitted on the H2M0VE
hydrogen system, as are leak detectors that assure the absence
of hydrogen leakage.
Current status
H2MOVE is the national winner and European finalist of the Climate
Launchpad 2015 EU programmes on hydrogen production and use
on industrial applications, held in July and August 2015 in Nicosia,
Cyprus, and Amsterdam, the Netherlands, respectiver Moreover, it
has been financed from the EASME project of the Horizon 2020 framework programme entitled ‘Hydrogen generator for higher fuel
efficiency and lower carbon emissions in maritime transport’.
H2MOVE is in consultation with classification societies for
anticipating potential classification issues, and for complying with
both the latest and forthcoming regulations on the use of hydrogen
in engine rooms.
In order to face the next expansion phase, HZMOVE is looking to test
the system on different engine types and fuels (tentatively, with
official monitoring and reporting records by round trips of each year).
To support testing expenses on service, onshore engines and boilers,
or on-board ships, H2MOVE is currently completing the Phase 1
business plan of Horizon 2020, is ready to apply to Phase 2, and is
looking for disruptive innovation financing and/ or agreements with
pilot end users.
Pantelis Kynigos
Inventor/Engineer